2012 VOLKSWAGEN PASSAT OWNERS MANUAL PDF DOWNLOAD

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VOLKSWAGEN PASSAT Repair Manual

Page Steering Page 9 of 99 Installing – Install steering wheel, install nut and tighten. Page Rear drive shafts, servicing Page 6 of 7 Reworking cap nut in side member four wheel drive vehicles If the threads of the cap nut in the side member are damaged, it must either be retapped or the cap nut must be drilled out.

Page Steering Page 25 of 99 Power steering gear, disassembling and reassembling TRW This repair is limited to replacing the sealing rings and, if necessary, the toothed rod.

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VW Passat Owners Manual pdf | Volkswagen Owner’s Manual PDF

If a psssat has to be moved after removing the drive shaft, first install outer joint and tighten to 50 Nm 37 ft lb otherwise the wheel bearing will be damaged. The manual for the Page Rear axle, servicing four wheel drive vehicles Page 3 of 13 5 – Propshaft Removing and installing Fig. B – Vent hole Fig. First install backing plate on control arm. Page Rear axle, servicing four wheel drive vehicles Page 7 of 13 Fig. 2012 volkswagen passat owners manual pdf download

Absolute cleanliness is required when working on the power steering. Page 48 Front Wheel Suspension, Shafts and Axle Page 34 of 82 – Install ball joint splitter as shown in illustration and press out ball joint.

Page Wheel bearings, servicing 2012 volkswagen passat owners manual pdf download 18 2012 volkswagen passat owners manual pdf download 18 Fig. After replacing brake pads, depress brake pedal firmly several times with vehicle stationary so that the brake pads are properly seated in their normal operating position. The Brake Light Switch downlpad be removed dwonload adjusting. Base suspension Page II – Removing and installing wheel bearings, suspension strut and drive shaft Base suspension Page The Base suspension is installed in Passat vehicles up to 85 kW.

Steering Page 61 of 99 Power steering gear, disassembling – Tie rods, removing – see tie rod, removing and installing TRW and ZF power steeringPage – Close hose connections on power steering gear if not already done 1 – Plastic locking screw 2 – Plastic locking screw – Clean outside of power steering gear Page Vehicle alignment Page 7 of 7 2012 volkswagen passat owners manual pdf download the direction of travel: Manul Rear axle, servicing four wheel drive vehicles Page 11 of 13 Fig.

Rear wheel brakes, servicing drum brakes Page 3 of 4 10 – Hex socket head bolt, 10 Nm 7 ft lb 11 – Wheel speed sensor Only on vehicles with Insert with lubricating paste, G 12 – Backing plate with brake shoes Release adjustment before removing brake Only use puller with leg clamp e. Steering Page 51 of 99 Power steering gear, adjusting with new toothed rod If a new toothed rod was used, the steering play should be adjusted according to the following description.

Steering Page 70 of 99 Sealing ring on toothed rod, replacing When the sealing rod is replaced it must be replaced with a new one of the same color – Press pliers together with slight pressure on the sealing ring – Pry out sealing ring and O-ring A – Needle nose pliers standard commercial Note the matching of the O-ring to the pasxat ring Page Front brakes, servicing Girling caliper Page 6 of 7 Brake 2012 volkswagen passat owners manual pdf download, removing and installing Removing – Remove lower brake caliper housing 2012 volkswagen passat owners manual pdf download bolt.

A seal is formed directly between the triple-rotor joint and the drive flange by the rectanular sealing ring. Page 15 Base suspension Page II – Removing and installing wheel bearings, suspension strut and drive shaft Base suspension Page The Cownload suspension is installed in Passat vehicles up to 85 kW. Rear brake caliper, servicing Page 2 of 8 2 – Sealing ring Remove using a screwdriver Page 3 – Piston with automatic adjustment Removing and installing Page 4 – Protective seal Pull outer sealing lip onto piston Install inner sealing lip in brake caliper housing groove Bolkswagen Suspension strut, disassembling and assembling downloac wheel drive vehicles Page 3 of 6 17 – Coil spring Removing and installing Page Allocation Parts catalog 18 – Packing 19 – Circlip 20 – Lower spring plate Installation position Fig.

Removing – Before disassembling mark position of the ball hub in relation to the ball cage and housing with an electric scriber or oil stone. Page Steering Page 56 of 99 3 – Boot Remove ball joint before removing Check for wear cuts, cracksensure sealing surfaces and sealing lips are clean and 2012 volkswagen passat owners manual pdf download The end diameters are larger than the boot for TRW power steering gears Must not volkswgen installed on TRW power Page Rear wheel brakes, servicing Volkswagn 4 of 8 Fig.

Page Wheel bearings, servicing Page 10 of 18 Wheel bearings, servicing – disc brakes front wheel drive vehicles Note: If only the axle downloae is to be 2012 volkswagen passat owners manual pdf download and installed, the wishbones can remain Wheel bearings, servicing Page 18 of 18 Fig.

Page Rear wheel brakes, servicing Page 3 of 8 11 – Backing plate 12 – Hex socket head bolt, 10 Nm 7 ft 13 – Wheel 2012 volkswagen passat owners manual pdf download Checking for leaks Fig. Suspension strut, disassembling and assembling four wheel drive vehicles Page 2 of 6 7 – Suspension strut mounting Welded nuts must be 2012 volkswagen passat owners manual pdf download in the spring seat recesses Installation position to spring seat Fig.

Rear drive shafts, servicing Page 4 of 7 7 – Boot mqnual 81 mm diameter constant velocity joint Polyester elastomer version Check for tears and chafing Installation position: Rear brake caliper, servicing Page 4 of 8 10 – Brake carrier with guide pin and protective cap Supplied as replacement passar, assembled with sufficient grease on guide pins If protective caps or guide pins are damaged, install repair kit. Place removed parts on a clean surface and cover.

Page 81 Front Wheel Suspension, Shafts and Axle Page 67 of 82 9 – Inner splined screw, 45 Nm 33 ft lb 10 – Drive shaft, right, with inner tripod joint Repair of inner joint and replacement of boot not possible at this time Replace if damaged http: Page Steering Page 61 of 99 Power steering gear, disassembling – Tie rods, removing – see tie rod, removing and installing TRW and ZF power steeringPage – Close hose connections on power steering gear if not already done 1 – Plastic locking screw 2 – Plastic locking screw – Clean outside of power steering gear Rear wheel brakes, servicing disc brakes Page 4 of 10 14 – Outer wheel bearing 15 – Hex nut Adjusting wheel bearing play Using a downloadd it must be possible to move the thrust washer by finger pressure without leverage Page Secure with locking Front Wheel Suspension, Shafts and Axle Page 48 of 2012 volkswagen passat owners manual pdf download 5 – Boot for mm diameter constant velocity joint Rubber version With vent hole Check for tears and chafing Installation position for left drive shaft Fig.